Compressed air is a vital utility in most industrial operations, powering tools, machines, and processes. However, leaks in compressed air systems are often overlooked and can silently drain both energy and profits. Studies show that 20–30% of compressed air is typically lost due to leaks, leading to higher energy consumption, reduced equipment efficiency, and increased maintenance.
Even a small leak—like a 1/8-inch hole—can waste thousands of rupees annually in energy costs. The impact goes beyond just financial loss. Fluctuating air pressure from leaks can cause pneumatic tools and machinery to underperform or malfunction, disrupting production schedules and compromising product quality.
Unattended leaks also force compressors to run longer and harder, accelerating wear and increasing the risk of unexpected breakdowns. This not only shortens equipment life but also leads to unplanned downtime—further affecting productivity and customer commitments.
Detecting and fixing leaks through routine inspections, ultrasonic detection tools, and preventive maintenance can yield immediate cost savings and improve overall system efficiency. A proactive leak management program ensures reliable operations, consistent production quality, and maximum return on investment for your compressed air system. In short, fixing leaks is not just maintenance—it’s smart business.
In Pakistan AirAudit helped saved millions in compressed air leaks, see our case studies
Contact AirAudit for Compressed Air Leak inspection, detection, and quantification.
