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Company :
Address :
City :
What are the major problems encountered in your compressed air system?
Reason  
Please explain the three most important uses ( needs) for compressed air in your plant
Use # 1  
Use # 2  
Use # 3  
Which areas in your plants experience pressure problems?   Please explain below
Pressure problems  
For pressure profiles, we may need assistance hooking up our test equipment to existing lines at various points, Will client assist if need be?  YesNo
What is the pressure going into the main header?   (psi)
What is the end-use pressure for typical applications in the plant?   (psi)
Have compressor set points been raised to try and compensate for low pressure at end-use applications?  YesNo
COMPRESSOR INFORMATION
Fill in as much information as possible

Compressor

1

 Select the brand of your single largest compressorHorse Power (HP):

 Enter the status of this compressor:

Inactive
Base
Trim
Standby
Select the type of this compressor  CFM Capacity :

Compressor

2

 Select the brand of your next largest compressor Horse Power (HP) :  Enter the status of this compressor:

Inactive
Base
Trim
Standby
Select the type of this compressor  CFM Capacity :

Compressor

3

 Select the brand of your next largest compressorHorse Power (HP):  Enter the status of this compressor:

Inactive
Base
Trim
Standby
Select the type of this compressor   CFM Capacity :

Compressor

4

 Select the brand of your next largest compressorHorse Power (HP):  Enter the status of this compressor:

Inactive
Base
Trim
Standby
Select the type of this compressor   CFM Capacity :

Compressor

5

 Select the brand of your next largest compressorHorse Power (HP):  Enter the status of this compressor:

Inactive
Base
Trim
Standby
Select the type of this compressor  Enter the CFM Capacity of this compressor:

Compressor

6

 Select the brand of your next largest compressor Horse Power (HP):  Enter the status of this compressor:

Inactive
Base
Trim
Standby
Select the type of this compressor   CFM Capacity :
Are compressors lubricated or oil-free  
How many compressor rooms do you have?  
How many compressors do you operate during production?  
How many off shifts?  
CFM demand Dayshift?  
CFM demand Nightshift?  
Are the compressors started manually?  YesNo
Do you have a programmable PLC Control?  YesNo
Are the compressor air intakes inside, outside the compressor room, or both?  InsideOutsideBoth
If we perform a compressor air delivery test or a plant air leak test, this work must be done off shift ie.. lunch, shift change, weekend, shutdown…  The system MUST be isolated and offline ( interrupted or closed off) for a brief period of time.  Is this possible to do?  YesNo
Plant Information
Compressed air line branches in the plant?  
What are the plant operating hours per year? 8760 (3 shift/day)5840 (2 shift/day)2920 (1 shift/day)
What is the Square footage of the plant? (ft2)  
Number of employees  
Enter your kWh rate:  
Does your plant have a leak detection program?
No
Yes
Do you have a compressed air system maintenance program?
No
Yes
Plant Pipe Sizes
Main:  inches
Auxiliary: inches
To Equipment: inches
AIR TREATMENT DATA
Tell us a little about your air treatment equipment
Air Dryers Select the type of air dryers in use  
Do you experience moisture problems?  YesNo
Dew point monitoring?  YesNo
Overall dryer capacity in CFM  
After Coolers Your compressor aftercoolers are  None
Air-cooled
Water-cooled
Moisture separators Types of separators (select all that apply)
Manual drain:
Float type drain:
Timer type drain:
Partially open drain:
No Air Loss drains: