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Plant Operating Pattern

Single shift (1×8 hrs) Double shift (2×8 hrs) Three shifts / 24×7 Seasonal / variable

B. Your Compressed Air System

No.s of Air Compressors

Compressor Age (years)

Total Installed Compressor (KW)

Do you have an Air Dryer Installed?

Yes No Not Sure

Do you have Air Receivers / Storage Tanks?

Yes No Not Sure

Loop or Open-Ended Branches?

Length of Compressed Air Pipework (metres)

Pressure do you Typically run your System at (bar / PSI)?

C. Energy Use and Costs

Monthly Electricity Bill for the Plant (USD or Local Currency)

Do you know what percentage of your Electricity is used by Compressors?

Yes No Not Sure

Has your Energy Bill Increased significantly in the last 2 years?

Yes No Not Sure

Do you Track or Meter Compressed Air Consumption separately from other Utilities?

Yes No Not Sure

Compressed Air Audit Conducted ?

D. Warning Signs — Tick All That Apply

Warning Signs — Tick All That Apply

E. What Matters Most to You Right Now?

Tick your top priorities (up to 3):

Reduce electricity costs immediately Improve production reliability and uptime Meet ESG or buyer sustainability requirements Justify investment in new or upgraded equipment Get an independent baseline before plant expansion Respond to management pressure to cut utility costs

Questionnaire

Is Your Factory Wasting Money on Compressed Air?

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